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Automotive Manufacturing

Cylinder Head

This cylinder head was produced using 3D sand-printed molds and cores, allowing complex geometry and integrated core assembly to be manufactured directly from digital data with a short lead time.

Engine Box Final Casting - Complex Geometry with Integrated Cores
Complete WorkflowDesign to Cast

Specifications

Part
Cylinder Head
Size
550 x 300 mm
Material
JIS FC 250
Weight
120 kg
Production Time
Short Lead Time

The Challenge

Conventional methods face high tooling costs, long lead times, difficult complex parting lines, and complex manual core assembly. Not cost-effective for small batches or complex geometries. Traditional pattern-making requires significant upfront investment and extended production cycles.

Our Approach

Patternless 3D Sand Printing enables rapid, cost-effective production for complex geometries

1
Low Tooling Cost
Eliminates expensive pattern-making and tooling investment required by conventional methods
2
Short Lead Time
Direct digital-to-mold workflow dramatically reduces production timeline
3
Complex Shape Handling
Easy creation of complex parting lines and intricate geometries that are difficult with conventional methods
4
Integrated Core Assembly
Cores integrated directly into printed mold, eliminating complex manual assembly
5
Higher Precision
Digital accuracy ensures consistent quality and dimensional control

Results & Outcomes

Significant reduction in tooling costs compared to conventional pattern-making

Short lead time ideal for urgent production and small batch orders

Complex internal geometries and parting lines easily achieved

Integrated core system eliminates manual assembly complications

Higher precision accuracy maintained throughout production process

ENGINEERING SUPPORT

Need Help with a Similar Casting Project?

Share your drawing, sample, or technical requirements with our engineering team. We can review the geometry, molding approach, casting process, and production requirements for your application.

Technology Representation

ExOne logo

ExOne Sales Representative in Thailand

Speed 3D Mold Co., Ltd. is listed by ExOne as a sales representative in Thailand, supporting local coordination for industrial sand 3D-printing solutions.

Verify our listing on ExOne’s official global support network.

View Official ExOne Listing

MEMBERS & SOCIETIES

Thai Foundry Association
FTI